Lead and manage the complete Ford Safe Launch process, ensuring full compliance with Ford CSR, APQP/PPAP, and Q1 requirements.
Coordinate and prepare all Ford audit and launch documentation, including PFMEA, Control Plans, SCAFF, and Safe Launch plans.
Work full-time on-site at the Malaysia plant to oversee equipment modification, installation, commissioning, validation, and production ramp-up activities.
Implement enhanced quality controls for critical characteristics (CC/SC), including 100% inspection, SPC/Cpk monitoring, layered audits, and defect containment to achieve zero defects and zero escapes.
Manage quality and equipment issues during ramp-up using 8D and PDCA methodologies, ensuring timely corrective actions and effective issue closure.
Serve as the primary communication interface between Ford STA and the supplier, participating in all key meetings, audits, and progress reviews in fluen...